Level Control

Level Control systems are essential for monitoring and managing the amount of material stored or flowing within bulk solids handling equipment such as silos, bins, hoppers, and conveyors. These systems help prevent...

Categories in Level Control (2)
Level Switches
Level Switches

Level Switches are critical devices used to detect and control specific material levels within hoppers, silos, bins, and other bulk storage containers. Designed for bulk solids such as powders, granules, and pellets, these switches trigger alerts or system actions when material reaches a defined point whether high, low, or intermediate. This helps prevent overfilling, ensures continuous flow, and protects equipment from running empty. Available in a variety of technologies including rotary paddle, vibrating rod, capacitance, and tilt switches, Level Switches offer reliable, low-maintenance solutions for demanding industrial environments. They play a vital role in maintaining safety, efficiency, and process accuracy in material handling operations.

Rotary Airlocks
Rotary Airlocks

Rotary airlocks, also known as rotary valves or feeders, control the flow of bulk materials while maintaining an effective air seal in pneumatic conveying systems. Installed beneath hoppers, bins, cyclones, and dust collectors, they ensure consistent material discharge while minimizing air leakage and preserving system efficiency. Available in multiple configurations, including round flange, square flange, drop-through, and blow-through designs, rotary airlocks are suitable for handling powders, granules, and pellets across food, pharmaceutical, plastics, chemical, and industrial applications. Durable construction and precision engineering deliver reliable, long-term performance in demanding environments.

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The 1-85XX-X SafePoint is a rugged and reliable point level switch used in a wide assortment of dry bulk solids applications. This easy to install level switch is a proven performer in a wide variety of materials to eliminate bin overflow, maintain a pre-determined material level, indicate plugging of conveyors and trigger re-order points. The SafePoint integrates a self-validating “true” fail-safe system which continuously confirms the proper operation of the sensor and indicates status via a visual LED and an independent relay contact output. The patented magnetic sensing and smart-sensor processing overcomes risks more common with optic-sensing systems.
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The 1-85XX-XX SafePoint is a rugged and reliable point level switch used in a wide assortment of dry bulk solids applications, including High Temperatures. This easy to install level switch is a proven performer in a wide variety of materials to eliminate bin overflow, maintain a pre-determined material level, indicate plugging of conveyors and trigger re-order points. The SafePoint integrates a self-validating “true” fail-safe system which continuously confirms the proper operation of the sensor and indicates status via a visual LED and an independent relay contact output. The patented magnetic sensing and smart-sensor processing overcomes risks more common with optic-sensing systems.
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The KA/KAX is a rugged and reliable point level switch used in a wide assortment of dry bulk solids applications. This easy to install level switch is a proven performer in a wide variety of materials to eliminate bin overflow, maintain a pre-determined material level, indicate plugging of conveyors and trigger re-order points.
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The KA/KAX is a rugged and reliable point level switch used in a wide assortment of dry bulk solids applications, including High Temperatures. This easy to install level switch is a proven performer in a wide variety of materials to eliminate bin overflow, maintain a pre-determined material level, indicate plugging of conveyors and trigger re-order points.
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A wide variety of paddle actuators are offered for connection to the SafePoint and KA/KAX level switches to meet the need of a wide variety of applications. A paddle can be selected to optimize performance when considering product characterics such as material bulk densities, particle size, flow characteristics and sensor mounting factors.
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A wide variety of mounting plates are offered to connect the SafePoint and KA/KAX level switches to various silo/bins. A mounting plate can be selected based on thread size, coupling type, and material of construction, and are suitable for side or top mounting.
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Flexible extensions are offered to connect between SafePoint and KA/KAX level switches and the actuator paddles. This reduces mechanical load/stress on the sensor driveshaft and prolongs the life of the level switch. The cable extension can be shortened in the field to meet the applicaiton requirement.
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A wide variety of shaft extensions are offered to connect to SafePoint and KA/KAX level switches which extend sensing point into vessel on top-mounted applications. Shaft extensions can be selected based on length and materials of construction.
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A wide variety of shaft guards are offered to connect to SafePoint and KA/KAX level switches which protect shaft extensions from side-load damage on top-mounted applications. Shaft guards can be selected based on length and materials of construction.
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Couplings are offered which can be welded to vessel wall at the mounting location for SafePoint and KA/KAX level switches. Coupling can be selected based on type (full or half) and material of construction.
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Rotolok Round Flange Rotary Airlock

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The Rotolok® Round Flange Rotary Airlock is engineered for reliable, continuous discharge of bulk solids while maintaining an effective airlock between process stages. Designed for use in pneumatic conveying and gravity-fed systems, it delivers consistent material flow with minimal air leakage, helping protect system efficiency and downstream equipment. Built with precision-machined components and robust construction, this rotary airlock handles a wide range of powders, granules, and pellets across food, chemical, plastics, and industrial applications. The round flange design allows for easy integration into existing pipework and compact system layouts.
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Rotolok Square Flange Rotary Airlock

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The Rotolok® Square Flange Rotary Airlock is designed to provide dependable bulk material discharge while maintaining an effective airlock between process zones. Ideal for gravity-fed and pneumatic conveying systems, it ensures controlled product flow while minimizing air leakage and preserving system performance. Featuring a square flange inlet and outlet, this rotary airlock is well suited for direct mounting beneath hoppers, bins, cyclones, and dust collectors. Precision-machined components and rugged construction deliver long-lasting reliability across demanding industrial environments.
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The 1-85XX-X SafePoint is a rugged and reliable point level switch used in a wide assortment of dry bulk solids applications. This easy to install level switch is a proven performer in a wide variety of materials to eliminate bin overflow, maintain a pre-determined material level, indicate plugging of conveyors and trigger re-order points. The SafePoint integrates a self-validating “true” fail-safe system which continuously confirms the proper operation of the sensor and indicates status via a visual LED and an independent relay contact output. The patented magnetic sensing and smart-sensor processing overcomes risks more common with optic-sensing systems.
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The 1-85XX-XX SafePoint is a rugged and reliable point level switch used in a wide assortment of dry bulk solids applications, including High Temperatures. This easy to install level switch is a proven performer in a wide variety of materials to eliminate bin overflow, maintain a pre-determined material level, indicate plugging of conveyors and trigger re-order points. The SafePoint integrates a self-validating “true” fail-safe system which continuously confirms the proper operation of the sensor and indicates status via a visual LED and an independent relay contact output. The patented magnetic sensing and smart-sensor processing overcomes risks more common with optic-sensing systems.
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The KA/KAX is a rugged and reliable point level switch used in a wide assortment of dry bulk solids applications. This easy to install level switch is a proven performer in a wide variety of materials to eliminate bin overflow, maintain a pre-determined material level, indicate plugging of conveyors and trigger re-order points.
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The KA/KAX is a rugged and reliable point level switch used in a wide assortment of dry bulk solids applications, including High Temperatures. This easy to install level switch is a proven performer in a wide variety of materials to eliminate bin overflow, maintain a pre-determined material level, indicate plugging of conveyors and trigger re-order points.
Configure Product

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A wide variety of paddle actuators are offered for connection to the SafePoint and KA/KAX level switches to meet the need of a wide variety of applications. A paddle can be selected to optimize performance when considering product characterics such as material bulk densities, particle size, flow characteristics and sensor mounting factors.
Configure Product

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A wide variety of mounting plates are offered to connect the SafePoint and KA/KAX level switches to various silo/bins. A mounting plate can be selected based on thread size, coupling type, and material of construction, and are suitable for side or top mounting.
Configure Product

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Flexible extensions are offered to connect between SafePoint and KA/KAX level switches and the actuator paddles. This reduces mechanical load/stress on the sensor driveshaft and prolongs the life of the level switch. The cable extension can be shortened in the field to meet the applicaiton requirement.
Configure Product

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A wide variety of shaft extensions are offered to connect to SafePoint and KA/KAX level switches which extend sensing point into vessel on top-mounted applications. Shaft extensions can be selected based on length and materials of construction.
Configure Product

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A wide variety of shaft guards are offered to connect to SafePoint and KA/KAX level switches which protect shaft extensions from side-load damage on top-mounted applications. Shaft guards can be selected based on length and materials of construction.
Configure Product

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Couplings are offered which can be welded to vessel wall at the mounting location for SafePoint and KA/KAX level switches. Coupling can be selected based on type (full or half) and material of construction.
Configure Product

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Rotolok Round Flange Rotary Airlock

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The Rotolok® Round Flange Rotary Airlock is engineered for reliable, continuous discharge of bulk solids while maintaining an effective airlock between process stages. Designed for use in pneumatic conveying and gravity-fed systems, it delivers consistent material flow with minimal air leakage, helping protect system efficiency and downstream equipment. Built with precision-machined components and robust construction, this rotary airlock handles a wide range of powders, granules, and pellets across food, chemical, plastics, and industrial applications. The round flange design allows for easy integration into existing pipework and compact system layouts.
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Rotolok Square Flange Rotary Airlock

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The Rotolok® Square Flange Rotary Airlock is designed to provide dependable bulk material discharge while maintaining an effective airlock between process zones. Ideal for gravity-fed and pneumatic conveying systems, it ensures controlled product flow while minimizing air leakage and preserving system performance. Featuring a square flange inlet and outlet, this rotary airlock is well suited for direct mounting beneath hoppers, bins, cyclones, and dust collectors. Precision-machined components and rugged construction deliver long-lasting reliability across demanding industrial environments.
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