Airsweep / Control Concepts
Airsweep Material Activation System
AirSweep is a material activation system made by Control Concepts. It uses low-pressure, timed air pulses to keep material moving inside bins, silos, hoppers, and other vessels, stopping bridging, ratholing, and buildup before they disrupt your process.
Centro carries AirSweep systems and can help you find the right configuration for your application. Get in touch with Centro's product experts for guidance in your application.
Why Choose AirSweep for Bulk Material Flow Problems?
AirSweep is designed for bulk material handling applications where bridging, ratholing, inconsistent discharge, or material buildup disrupts production. Instead of relying on high-force air blasts or mechanical vibration, AirSweep uses controlled, timed, low-pressure pulses to activate material flow inside bins, silos, hoppers, and vessels.
Compared with traditional air cannons, AirSweep can help reduce compressed-air demand and structural stress by using controlled pulses rather than single large blasts. Compared with bin vibrators, AirSweep promotes flow without compacting material or transferring vibration into connected equipment.
With a 7-year warranty and a near-zero return rate, AirSweep is a strong long-term solution for facilities that need reliable material movement, lower maintenance risk, and better flow consistency.
AirSweep Advantages
| AirSweep Advantage | Why It Matters |
|---|---|
| Controlled, timed low-pressure pulses | Helps activate material flow consistently without relying on high-impact blasts. |
| Non-vibratory material flow support | Helps prevent material compaction and avoids transferring vibration to nearby equipment. |
| Works on difficult materials | Useful for damp, sticky, or hard-to-flow materials that often cause bridging or ratholing. |
| Lower maintenance risk | Designed as a longer-term flow aid solution compared with high-maintenance alternatives. |
| 7-year warranty | Supports buyer confidence and long-term lifecycle value. |
| Near-zero return rate | Strong trust signal that supports reliability and product satisfaction claims. |
AirSweep vs. Competing Flow Aid Solutions
| Comparison | Why AirSweep Is the Better Fit | Supporting Evidence | Choose AirSweep If… |
|---|---|---|---|
| AirSweep vs Air Cannons | AirSweep provides controlled, consistent material flow using timed low-pressure pulses instead of large, high-impact air blasts. | Low-pressure pulsing, reduced compressed-air use, less structural stress, near-zero return rate, and 7-year warranty. | You need reliable material flow without high-maintenance blast systems or unnecessary stress on bins, silos, or hoppers. |
| AirSweep vs Bin Vibrators | AirSweep helps restore material flow without compacting material or shaking connected equipment. | Non-vibratory flow activation, performance on damp or sticky materials, lower energy use, no vibration transfer, near-zero return rate, and 7-year warranty. | You are dealing with bridging, ratholing, sticky material, or vibration-related equipment concerns. |
AirSweep vs Air Cannons
Choose AirSweep over traditional air cannons when consistent material flow, lower compressed-air use, and equipment protection matter. AirSweep uses controlled, timed, low-pressure pulses instead of single high-force blasts, helping reduce structural stress on bins, silos, and hoppers while maintaining reliable material movement.
Air cannons can be effective in some applications, but they often rely on large bursts of compressed air and may require more maintenance over time. AirSweep is a stronger long-term fit for facilities where downtime, compressed-air efficiency, and equipment protection are major concerns.
AirSweep vs Bin Vibrators
Choose AirSweep over bin vibrators when vibration is not solving the flow problem — or when it is creating new ones. Bin vibrators can compact material over time, worsen bridging or ratholing in certain applications, and transfer vibration into connected equipment.
AirSweep activates material flow without mechanical vibration, making it especially useful for damp, sticky, or difficult-flowing materials. It is a strong choice for operations that need reliable discharge without added equipment stress or product compaction.